Introduction
Aluminum CNC machining is one of the most widely used manufacturing processes in modern industries. Thanks to its excellent machinability, lightweight properties, and cost efficiency, aluminum is often the first choice for CNC machined parts.
In this guide, we explain:
Why aluminum is ideal for CNC machining
Common aluminum grades for CNC machining
CNC machining cost for aluminum parts
Typical applications across industries
This article helps engineers and buyers choose the right aluminum material while optimizing CNC machining cost.
Why Aluminum Is Ideal for CNC Machining
Aluminum offers a unique balance of performance and cost in CNC machining manufacturing.
Key Advantages of Aluminum CNC Machining
Excellent machinability (faster cutting speeds)
Lightweight but strong
Corrosion resistance
Good thermal and electrical conductivity
Lower CNC machining price compared to steel
Because of these advantages, aluminum CNC machining is widely used in both prototype and production machining services.
Common Aluminum Grades for CNC Machining
Different aluminum grades affect CNC machining cost, strength, and performance.
1. Aluminum 6061 – Most Popular Choice
Excellent machinability
Good strength-to-weight ratio
Widely available in China CNC machining shops
Cost-effective for CNC machining services
Best for:
CNC machine parts, automotive CNC machining, industrial components
2. Aluminum 7075 – High Strength
Best for:
CNC motorsport, aerospace, high-load custom machined parts
3. Aluminum 5052 – Corrosion Resistant
Best for:
Marine components, enclosures, custom CNC parts
4. Aluminum 2024 – Aerospace Grade
Best for:
Aerospace and high-performance applications
Aluminum CNC Machining Cost: What to Expect
Aluminum CNC machining is generally more affordable than steel CNC machining or stainless steel CNC machining.
Typical Aluminum CNC Machining Cost Factors
Because aluminum cuts faster and causes less tool wear, it significantly reduces CNC machining cost per hour.
Aluminum CNC Machining vs Steel CNC Machining
| Factor | Aluminum CNC Machining | Steel CNC Machining |
|---|
| Machinability | Excellent | Moderate |
| Weight | Light | Heavy |
| CNC Machining Cost | Lower | Higher |
| Tool Wear | Low | High |
| Typical Use | Lightweight parts | Structural parts |
For cost-sensitive projects, aluminum CNC machining is often the better option.
CNC Machining Processes for Aluminum Parts
CNC Milling Machining
Best for complex geometries
Widely used for CNC milling parts
Supports 3 axis, 4 axis, and 5 axis CNC machining
CNC Turning
Ideal for round aluminum parts
Lower CNC machining price
High efficiency for turning parts
5 Axis CNC Machining
Choosing the right process helps optimize total CNC machining cost.
Surface Finishing Options for Aluminum CNC Parts
Aluminum supports a wide range of finishes:
Surface finishing affects both appearance and CNC machining price.
Applications of Aluminum CNC Machining
Automotive CNC Machining
Custom auto parts
Engine brackets
Structural components
CNC Motorsport and Racing
Electronics and Industrial Equipment
Heat sinks
Enclosures
CNC machine parts
Aerospace and Robotics
How to Reduce Aluminum CNC Machining Cost
Use standard aluminum grades (6061)
Avoid unnecessary tight tolerances
Design parts for 3 axis CNC machining when possible
Increase order quantity
Work with experienced CNC machining manufacturers
These steps ensure cost-effective aluminum CNC machining without compromising quality.
FAQ: Aluminum CNC Machining
What is the best aluminum for CNC machining?
Aluminum 6061 is the most commonly used due to its machinability and cost efficiency.
Is aluminum CNC machining cheaper than steel?
Yes. Aluminum CNC machining typically has a lower CNC machining cost.
Can aluminum be used for high-strength applications?
Yes. Aluminum 7075 is suitable for high-strength CNC machined parts.
Is aluminum CNC machining widely available in China?
Yes. China CNC machining manufacturers offer a full range of aluminum CNC machining services.
Conclusion
Aluminum CNC machining offers an ideal balance of performance, precision, and cost. By choosing the right aluminum grade, machining process, and CNC machining service provider, buyers can achieve high-quality parts while keeping CNC machining price under control.